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In order to select a suitable circuit for a magnetite ore plant in Hebei province, China, three different comminution circuits (i.e., jaw crusher + HPGR mill + ball mill, jaw crusher + ball mill, and SAG mill + ball mill) and their overall specific energies were compared based on simulations from JKSimMet and Morrell models.

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If the ore rock is highly fractured and/or brittle, it is likely that an AG mill be the most economical option in lieu of a SAG mill. AG milling can produce a finer grind than SAG milling for certain ores. Figure 2 summarizes the different comminution circuits and some relative factors compared to the other methods.

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The range of mill sizes and versatile applications allow SAG milling to be accomplished with fewer lines than conventional set-ups. This, in turn, contributes to lower capital and maintenance costs for a SAG mill circuit. Versatile applications. SAG milling extends itself to many applications due to the range of mill sizes available.

For semi-autogenous grinding (SAG) mills, there are two basic forms of testing: single particle breakage and tumbling tests designed to recreate the actual mill environment. For high pressure grinding rolls and regrind mill sizing, a specific test designed for that piece of equipment is best.

SAG Mill Grinding Circuit Design. AG and SAG mills are now the primary unit operation for the majority of large grinding circuits, and form the basis for a variety of circuit configurations. SAG circuits are common in the industry based on: High single-line capacities (leading to capital efficiency) The ability to mill a broad range of ore ...

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However, the total mill power consumption dropped 8% from an average of 7600 kW to 7000 kW. The mill work index dropped 10 percent from an average of 5.5 kW-hr/T to 5.0 kW-hr/T. Conclusions This represents a current view of the effects of grinding ball fragments in the milling circuit and the impact on the crushing and grinding circuit.

SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

single-stage mill is finished material suitable for flotation or leaching, usually in the size range of 80% passing 200 µm to 100 µm. The design of such circuits is complicated by the typical power-based models used for conceptual design being calibrated to a two-stage circuit with AG or SAG mill product being passed to a

As it turned out, designers are now adding secondary or pebble crushers to SAG circuits, on both greenfield and retrofit projects, to increase feed rate to the SAG mill. In other words, crushing plants, from primary to quaternary circuits, are here to stay.

Keywords: Process modelling, comminution, grinding, univariate analysis, expert control strategy. ï€ 1. INTRODUCTION In the last ten years, more than 20 semi autogenous (SAG) milling circuits were installed and used by Chinese mines, including copper, iron, gold, molybdenum and rare earth mines. For a better understanding of this kind of ...

The ball mill is the fine grinding machine connect the SAG or AG mill and flotation machine. Ball mills produce fine particles with a uniform size for flotation, its grinding medias commonly are steel ball. The ball mill rolls grinding media together with the ore, as the ore grinds, these balls initially 5-10 cm in diameter but gradually wear out.

Blank spreadsheet that is pre-populated with the field names needed to import laboratory test results into the SAGMILLING circuit model testwork database (subscription required). Enter your test results, one per row, arranged into the columns indicated. To import into your testwork database, copy the block of cells starting with the top row ...

The proposed FECS includes 13 rules for SAG mill circuit. It is believed that these rules cover almost all "expected" scenarios observed during the SAG mill circuit operation. On the other hand, these rules actually embody the practical knowledge of plant human operators to control the SAG mill circuit under expected scenarios.

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The discharge grates of the SAG mill were identified as a key component in the SABC circuit, and their design is a crucial factor in the mill's performance [17][18][19] [20] [21]. The initial ...

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained …

the processing plant operates with a standard sabc comminution circuit ( figure 1 ), and was the first to use the largest domestic φ8.8 × 4.8 m sag mill ('diameter' represents nominal diameter, and 'length' of the mill represents the effective grinding length inside the end liners and discharge grates), φ6.2 × 9.5 m overflow ball mill and closed …

minution circuits consist in most of the cases in coarse crushing, SAG milling, pebble crushing and sec-ondary ball milling. In these circuits the SAG mill is the largest energy consumer. In many engineering projects either a power equation and/or a specific energy equation are used for the designing of these

in the SAG mill circuit if no crusher was present. The ball mill, the final grind stage, is closed with a hydrocyclone classifier that removes undersized material and sends it to the separation stage. At the beginning of 1980s, the De Xing copper mine was the first to employ a SABC circuit in China.

The SAG mill operates in closed circuit with a cluster of hydrocyclones. Key Phase 2 Expansion additions in the grinding area included a mobile crusher ahead of the SAG mill feeder, which increased the speed and braking capacity of the SAG feed conveyor, and the introduction of a pebble crusher to the SAG mill circuit to achieve the desired ...

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SAG Mill Comminution (" SMC ") testwork results confirm the Baptiste material is medium-hard from a SAG milling perspective. Across all phases of the mine life, Axb values are tightly-clustered in ...

Alibaba offers 313 sag mill products. About 24% of these are mine mill, 4% are grinding equipment, and 1% are flour mill. A wide variety of sag mill options are available to you, There are 313 sag mill suppliers, mainly located in Asia. The top supplying country or region is China, which supply of sag mill respectively.

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

Hence from equation 7, to crush to the ball mill circuit feed size (x. 2) in open circuit requires specific energy equivalent to: f x f x 2. 1 W c ic. 1.19* 4 2 M x x. 1 (10) For closed circuit crushing the specific energy is: 1* 4 2. 1 2. 1. f x f x c ic W M x x (11) The difference between the two (eq 10 – eq 11) has to be provided by the ...

The understanding and application of autogenous (AG) and semi-autogenous (SAG) mills at various mines in China have been developing rapidly. A review of the application status of AG and SAG mills in metal mining operations in China is summarized in this paper. The SABC comminution circuit adopted for the first stage of Wushan copper-molybdenum mine project …