"Crane view midway of the Hot Strip Mill looking south towards the furnace area at the end of the mill. The yellow apparatus was used to change finish mill work rolls. Past the tow motor is the large backup finish mill rolls. Farther down you can see the Hot strip coming out of the 4 high Roughing mill. Past that is a Two High 'Scale' breaker.

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Use "Corncob" Roughers to Kick MRR's Up a Notch. "Corncob" Roughers are endmills that have serrations on the flutes to help break up the chips. You've probably wondered what the advantages are for these, so I thought I'd put together a post and talk about them a bit. These roughing endmills are only useful for roughing as the serrations ...

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Special roughing end mills with serrations to break up chips are among the best tool types for removing material. However, they do produce a poor finish when compared to standard end mills. A final finish pass with a standard or finishing end mill will improve the surface finish. If space allows it, use a helical motion when plunging into a pocket.

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These end mills are excellent for roughing and finishing, and fully capable of taking heavy cuts in steel, stainless steel, titanium/Inconel up to 40 HRc, as well as cast iron. HTM Series milling cutters are designed for high-performance milling of titanium and stainless steels. They also work well in alloy steels and cast iron.

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Water sprays above and below the transfer bar break up the scale that has reformed (secondary scale), as well as any scale that has persisted through earlier descaling operations. A coiler located between these mills will coil the complete material coming from the last pass of the roughing mill before feeding it to finishing mills.

Because end mills with a diameter of ½ inch or smaller are the best fit for the power and rigidity profiles of a 40-taper machine, four-flute end mills are a good choice for heavier cuts and for pockets with many tight corners. Settings that generate 125 to 200 sfpm at a 15-ipm feed rate are average for a four-flute end mill.